Warn Winch M12000 Service Manual
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Of 3/8' wire rope, the WARN M12000 can solve most any pulling problem.Wireless Remote Control System can be added which is also available separately. WARN 17801 M12000 Self-Recovery Winch (12V DC) Quadratec. Large-frame winch. Read online or download PDF. WARN M15000 User Manual. Manuals Directory ManualsDir.com - online owner manuals library. WARN manuals. Manual WARN M15000 User Manual Large-frame winch. Text mode; Original mode. 1-503-722-3000 www.warn.com Customer Service / Service.
WARN INDUSTRIES * WINCH
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MOUNTING WINCH
MOUNTING WINCH
Choose a mounting location
that is suffi ciently strong enough
to withstand the loads you intend
to winch. Only the mounting
orientations shown are possible for
safe winching operation. All others
are improper and inappropriate.
The use of recommended bolt
and lock washer combinations
torqued to recommended levels will
prevent vibration during operation.
The mounting details indicate the
proper torque levels.
Remember the winch rope
must always spool onto the drum
as indicated by the drum rotation
decal.
Refer to the following
diagrams for proper mounting
orientation.
WARNING
Never use bolts
that are too long.
Mounting Details:
(1) Smooth and fl at, thickness = 5/16” (8 mm)
(2) 7/16” (11.1 mm) lockwasher X 4
(3) 7/16-14 X 1 1/2” long, grade 5 bolt X 4
Torque 50-55 ft. lbs. (68-75Nm)
(4) 7/16” (11.1 mm) fl atwasher X 6
(5) 7/16-14 X 1 3/4” long, grade 5 bolt X 2
Torque 50-55 ft. lbs. (68-75Nm)
Control Pack Installation
Mount the control pack
according to the instructions
included in the WARN mounting
system kit. Use the bracket
included in the kit.
The control pack mounting
fasteners may also be moved to
the unused holes in the control
pack base plate for additional
mounting fl exibility.
Mounting Bolt Pattern:
10” x 4.5”, 254 mm x 114.3 mm
WARNING
Always choose
a mounting
location that is
suffi ciently strong
to withstand the
maximum pulling
capacity of your
winch.
WARNING
Always complete
the winch
installation and
attach the hook
before installing
the wiring.
Plate Thickness
Bolt Length
5/16” (8 mm)
1.5” (40 mm)
3/8” (10 mm)
1.5” (40 mm)
1/2” (13 mm)
1.75” (45 mm)
WARN INDUSTRIES * WINCH
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ELECTRICAL CONNECTIONS
Electrical Diagrams:
ELECTRICAL CONNECTIONS
Use the included insulating
boots on exposed connections to
prevent electrical shorting. Route
battery connection cables in areas
which will not cause them to
chafe or cut through the insulation
causing a potential short circuit.
Upon completion of
installation, check winch for proper
operation.
WARNING
Never route
electrical cables
across sharp
edges.
WARNING
Never
route
electrical cables
near parts that
get hot.
WARNING
Never
route
electrical cables
through or near
moving parts.
WARNING
Always place
the supplied
terminal boots
on wires and
terminals as
directed by
the installation
instructions.
Battery Recommendations
A fully charged battery and
good connections are essential
to the proper operation of your
winch. The minimum requirement
for a 12 volt DC battery is 650 Cold
Cranking Amps.
WARNING
Always insulate
and protect all
exposed wiring
and electrical
terminals.
Pin #
Color
1
Brown
2
White
3
Black
4
Green
5
6
Red
1
2
3
6
5
4
Black
Red
White
Brown
Green
A
F1
F2
WARN INDUSTRIES
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Warn Winch M12000 Service Manual Free
ORIGINAL INSTRUCTIONS
Winch
Installation and Operator’s Guide
TABLE OF CONTENTS:
SAFETY
Symbol
Index
............................................................................................................... 2
General Safety Precautions ..................................................................................... 3-5
Safe Working Conditions ............................................................................................. 6
INSTRUCTIONS
Mounting
Winch
........................................................................................................... 7
Electrical
Connections
................................................................................................. 8
Operating
Instructions
............................................................................................ 9-10
Stretching Wire Rope .......................................................................................... 10-11
Warn Industries Inc.
12900 SE Capps Road
Clackamas, OR 97015
USA
Customer Service: (800) 543-WARN
(9276)
International: (503) 722-1200
Fax: (503) 722-3000
www.warn.com
Every winching situation has the potential for personal injury. In order to minimize that
risk, it is important to read this guide and The Basic Guide to Winching Techniques
carefully. Please familiarize yourself with the operation of your winch before using it, and
be constantly safety oriented. In this guide, we will set forth many of the basic rules of
safe winch operation. Please read The Basic Guide to Winching Techniques for more
information on your winch and proper rigging techniques. Remember, because every
winching situation is different, your constant good judgment and consistent focus on
safety are of great importance.
WARN® and the WARN logo are registered trademarks of Warn Industries, Inc.
© 2011 Warn Industries, Inc.
WARN INDUSTRIES
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WARN INDUSTRIES
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SYMBOL INDEX
SYMBOL
EXPLANATION
Read the Instruction
Manual
Always Wear Hearing and
Eye Protection
Never Use Winch as a
Hoist
Properly Seat Load in
Throat of Hook
Wind Rope on Bottom of
Drum
Finger/Fairlead Crushing
Hazard
Hand Piercing/Cutting
Hazard
Explosion/Bursting Hazard
Sharp Edge Hazard
SYMBOL
EXPLANATION
Always Wear Leather
Gloves
Do Not Move People
Always Use Supplied Hook
Strap
Never Apply Load to Hook
Tip or Latch
Never Wind Rope Over
Top of Drum
Fairlead Pinch Point
Hot Surface Hazard
Fire and Burn Hazard
Moving Parts Hazard